Condition Monitoring (CM) Programmes

Condition Monitoring (CM) Programmes

The Best Way to predict the future is to create it with an PSW Integrity Maintenance Programme.

The Best Way to predict the future is to create it with an PSW Integrity Maintenance Programme.

Condition Monitoring (CM) Programmes are the optimum approach towards improved equipment reliability for our customers. CM surveys, have been continually proven to detect the majority of machinery problems in the most cost-effective and timely manner. Early detection of defects allows for planning and repairs with a less reactive maintenance culture, whilst increasing asset reliability. PSW offers you a range of CM inspections which enable you to optimise/enhance your asset management programme.

Condition Monitoring (CM) Programmes are the optimum approach towards improved equipment reliability for our customers. CM surveys, have been continually proven to detect the majority of machinery problems in the most cost-effective and timely manner. Early detection of defects allows for planning and repairs with a less reactive maintenance culture, whilst increasing asset reliability. PSW offers you a range of CM inspections which enable you to optimise/enhance your asset management programme.

Vibration Analysis - Remote Control

Vibration Analysis - Remote Control

Correctly performed vibration analysis will provide a more in-depth insight into condition of new, existing and overhauled machinery. Vibration measurements are widely accepted as the most effective technology for diagnosing the condition of rotating machinery.

Correctly performed vibration analysis will provide a more in-depth insight into condition of new, existing and overhauled machinery. Vibration measurements are widely accepted as the most effective technology for diagnosing the condition of rotating machinery.

Every machine malfunction generates its own unique vibration pattern, making vibration analysis the most widely used, reliable and proven diagnostic technology.

Every machine malfunction generates its own unique vibration pattern, making vibration analysis the most widely used, reliable and proven diagnostic technology.

Vibration analysis can detect imbalance, misalignment, looseness (mechanical/electrical), bearing issues, gear problems, capitation, resonance and electrical problems to name a few, which supports improved asset integrity when embedded within the Maintenance culture.

Vibration analysis can detect imbalance, misalignment, looseness (mechanical/electrical), bearing issues, gear problems, capitation, resonance and electrical problems to name a few, which supports improved asset integrity when embedded within the Maintenance culture.

Ultrasonic Analysis

Ultrasonic Analysis

Ultrasonic analysis has a wide variety of uses. There are numerous examples of applications for detecting failure modes on mechanical, electrical and stationery equipment and components.

Ultrasonic analysis has a wide variety of uses. There are numerous examples of applications for detecting failure modes on mechanical, electrical and stationery equipment and components.

The data collection methods determine the types of detectible failure modes.

The data collection methods determine the types of detectible failure modes.

Two main methods are contact (structure borne) and non-contact (airborne). Contact methods are used for mechanical applications such as bearing faults, lubrication issues, gear damage and pump cavitations.

Two main methods are contact (structure borne) and non-contact (airborne). Contact methods are used for mechanical applications such as bearing faults, lubrication issues, gear damage and pump cavitations.

Non-contact measurements (Airborne ultrasonic analysis) includes pressure and vacuum leaks on compressed gas (including air) systems, hydraulic system defect detection and numerous electrical application to name a few. This highly versatile technology is effective in both Energy Management and Asset Integrity Programmes including slow speed equipment.

Non-contact measurements (Airborne ultrasonic analysis) includes pressure and vacuum leaks on compressed gas (including air) systems, hydraulic system defect detection and numerous electrical application to name a few. This highly versatile technology is effective in both Energy Management and Asset Integrity Programmes including slow speed equipment.

Oil Sampling and Analysis

Oil Sampling and Analysis

Lubricants are the life-blood of equipment..

Lubricants are the life-blood of equipment..

To ensure equipment integrity is good, it is highly important to analyse the lubricants (where applicable) to verify that the condition of oil is good and also prove the lubricant is free of contaminants.

To ensure equipment integrity is good, it is highly important to analyse the lubricants (where applicable) to verify that the condition of oil is good and also prove the lubricant is free of contaminants.

If contaminants are found, the material/type should be identified to pinpoint the cause of the contamination and rectify the defect.

If contaminants are found, the material/type should be identified to pinpoint the cause of the contamination and rectify the defect.

Not only to identify when the oil needs to be changed, but to optimise asset integrity and reliability.

Not only to identify when the oil needs to be changed, but to optimise asset integrity and reliability.

Infrared Analysis (mechanical, stationery & electrical)

Infrared Analysis (mechanical, stationery & electrical)

Infrared (electrical & mechanical) inspection is a highly effective technique.

Infrared (electrical & mechanical) inspection is a highly effective technique.

Infrared Analysis enables us to locate overheating in MCC's, switchgear, breaker panels, junction boxes and control cabinets caused by poor connections, corrosion, overloads, unbalanced loads mechanical issues and fatigue to name a few.

Infrared Analysis enables us to locate overheating in MCC's, switchgear, breaker panels, junction boxes and control cabinets caused by poor connections, corrosion, overloads, unbalanced loads mechanical issues and fatigue to name a few.

Steam Trap Analysis

Steam Trap Analysis

Our team offers a comprehensive, unbiased assessment of your team trap stations with a goal of reducing steam trap failure rates.

Our team offers a comprehensive, unbiased assessment of your team trap stations with a goal of reducing steam trap failure rates.

Our programme covers the complete steam trap station and encompasses: Steam trap testing, Root cause analysis of failures Proper sizing, Isolation valve operation and steam trap station design.

Our programme covers the complete steam trap station and encompasses: Steam trap testing, Root cause analysis of failures Proper sizing, Isolation valve operation and steam trap station design.

Our CM Deliverables

Our CM Deliverables

  • Vibration Analysis
  • Vibration Analysis
  • In-Situ Balancing
  • In-Situ Balancing
  • Ultrasound Analysis
  • Ultrasound Analysis
  • Infrared Analysis
  • Infrared Analysis
  • Steam Trap Analysis
  • Steam Trap Analysis
  • Oil Sampling and Analysis
  • Oil Sampling and Analysis
  • Grease Handling
  • Grease Handling
  • Fluid Management
  • Fluid Management
  • Remote Control
  • Remote Control
  • Operational Checks
  • Operational Checks
  • Laser Alignment
  • Laser Alignment
  • CM Assessments
  • CM Assessments

About Us

About Us

We are professional engineers who understand the principles of performance and reliability optimisation. Using our proven tools, training and processes

PSW Integrity effectively deliver the ability to manage customers assets in the most effective, efficient and safe manner throughout the asset lifecycle. 

© 2019 Copyright. All Rights Reserved. FitchMarketing

We are professional engineers who understand the principles of performance and reliability optimisation. Using our proven tools, training and processes

PSW Integrity effectively deliver the ability to manage customers assets in the most effective, efficient and safe manner throughout the asset lifecycle. 

© 2019 Copyright. All Rights Reserved. FitchMarketing

Case History

Case History

Links

Links

Contacts

Contacts

1A Hamilton Street

Birkenhead

Wirral

Merseyside UK  

CH41 6DJ

1A Hamilton Street

Birkenhead

Wirral

Merseyside UK  

CH41 6DJ